Zodiac Legacy LRZ Specifications Page 17

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


Installation and Operation Manual
|
Legacy™ Model LRZM Pool/Spa Heater
12. Place the inlet/outlet header over the bolts and
gasketed tubes on the left side of the tube assem-
bly. Make sure the high limit devices are on the
bottom. Refer to Figure 9. Align the bolt and tube
holes in the header with the bolts and tubes in the
header bar and slide the assembly together.
13. Thread on the 10 bolts and washers and hand
tighten.
14. Place the return header over the bolts and gasket-
ed tubes on the right side of the tube assembly.
Align the bolt and tube holes in the header with
the bolts and tubes in the header bar and slide the
assembly together.
15. Thread on the 10 bolts and washers and hand
tighten.
16. Use a torque wrench to tighten the bolts on each
header to 4 ft-lbs. The bolts must be tightened in
the sequence indicated in Figure 11.

Failure to tighten the header as indicated in step 16
may cause the header to leak or become perma-
nently damaged from warping.
17. Remove the 3/4 inch button plug located in the
left side panel below the inlet/outlet header and
replace with the 3/4 inch wire grommet from
the right side panel below the return header.
The high limit leads were routed through this
grommet prior to removal in step 5. Install the
3/4 inch plug in the opening where the 3/4 inch
wire grommet was removed.
18. Reconnect the white wire on the pressure switch
(PS) and the white wire on the Fireman's switch
terminal.
19. Reinstall the temperature sensor in the inlet/
outlet header and tighten the nut.
20. Reconnect the black and white wires to the water
pressure switch.
4
6
5
10
1
8
7
3
2
9
 
 
O-RING
COUPLING
COUPLING
NUT
PVC OR CPVC PIPE
21. Use plastic wire ties to refasten the temperature
sensor, high limit switch and water pressure
switch wires to each other. Bundle the wires near
the control panel and fasten them with a wire tie.

In order to prevent property damage or injury, be
sure that none of the wires are in contact with a
sharp edge or a hot surface.
22. Install the return header side cover plate on the
right side of the unit.
23. Install the I/O header side cover plates, top and
bottom on the left side of the unit.
24. Replace the front panel (door).
 
The Legacy Model LRZ millivolt heater has a
standard 2 inch water header and coupling design.
With this feature, only nominal 2 inch PVC or CPVC
may be connected to the heater. However, by installing
the appropriate pipe adapters and two (2) short pieces
of 2 inch plastic pipe (supplied by the installer), any
size existing pipe may be tted to the heater.
To connect a section of 2 inch PVC or CPVC
pipe to the heater, rst slip a coupling nut onto the
pipe. Then prepare the end of the pipe with the proper
PVC/CPVC primer and glue. Follow the manufac-
turers instructions provided with the primer and glue
for preparation procedures and curing times. Apply
the slip-t side of the coupling to the end of the pipe.
Allow the glue to cure completely. Set the o-ring
into the groove on the face of the coupling. Slide the
coupling nut up to the coupling and tighten it to the
threaded connection on the header (see Figure 12).
 
A pressure relief valve (PRV) is recommended in
all installations, and is mandatory in any installation
in which the water ow can be shut off between the
heater outlet and the pool/spa.
A pressure relief valve is not supplied with the
Legacy Model LRZ millivolt heater. However, it is
recommended that a pressure relief valve be installed
and may even be required by local codes.
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