Zodiac NOOSA REEF Instruction Manual

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NOOSA
REEF
Oval Instruction Manual
2007-2008
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Summary of Contents

Page 1 - 2007-2008

NOOSAREEFOval Instruction Manual2007-2008TToo bbee uusseedd iinnccoonnjjuunnccttiioonn wwiitthhtthhee DDVVDD..

Page 2 - MASTERING THE ELEMENTS

ENLARGED VIEW OF COMPONENTS8F2B2KCF1GB1A2JD2EA1LI

Page 3

SITE SELECTION9B. CLEAR AREAClear the area of anything which may damage the pool. Remove any grass, weeds, stones, asphalt, tarred paper, poison, nut

Page 4 - POOL CARE

Find a site where the ground is stable, level and well drained. Once you have selected your site, trace thelines in accordance with the above diagram.

Page 5 - SAFETY FIRST!

Using the steel pegsat the centre of bothcircles attach the end ofthe measuring tape to the steel pegs.Using the tape measure and the can of spray

Page 6 - INTRODUCTION

Remove any grass sod and tree roots from the area you have just outlined.Rake out pebbles, roots and other debris.SITE PREPARATION12STEP 5.STEP 6.

Page 7 - TOOLS REQUIRED

Hint:Attach the spirt level to thestraight edge using pvc adhesive tape. Materials:- Straight wood plankLocate the lowest point and level the ground.

Page 8 - PARTS LIST

FRAME INSTALLATION14STEP 8.ASSEMBLYIdentify the P. posts, joiner channels (female E), joiner channels (male D) and joiner hardware (nuts,bolts & w

Page 9 - PARTS LIST CONTINUED

POSITIONING THE CHANNELS15NB. The instructions shown refer to a 7.08 x 3.66 pool refer to page 17. for the measurements for the other pools.2100mm114

Page 10 - ENLARGED VIEW OF COMPONENTS

POSITIONING THE CHANNELS16Refer to page 21 for the end radius of each pool.CHANNEL POSITIONING X B A B B A B X 7.08 X 3.66 m - 24200 Lt5.94 X 3.66 m

Page 11 - B. CLEAR AREA

POSITIONING THE CHANNELS17ABSteel pegSteel pegString lineSTEP 13.To check the alignment of the P. posts, position a string line along the back of the

Page 12 - SITE PREPARATION

MASTERING THE ELEMENTSRenowned worldwide for the quality and reliability of its products in the aeronautical andmarine sectors, Zodiac has now brough

Page 13

POSITIONING THE CHANNELS18DEPTH 100 mm Width 75 mm 1140 mm 250 mm Pool wall Position the concrete blocks into excavated area.The depth of the precast

Page 14

POSITIONING THE CHANNELS19Backfill all excavated area with8 to1 sand and cement mix. STEP 17.When all the channels have been positioned and levelled

Page 15 - LEVEL POOL AREA

20Noosa Reef Deep EndExcavation & Channel Assembly

Page 16 - Joiner channel female

2. DEEP END EXCAVATION21All layout measurements and component assembly methods for both deep end and standard oval pools are shown in the NoosaReef Ov

Page 17 - 1140mm 1140mm 1140mm

DEEP END EXCAVATION22AB6850 x 4766 7990 x 4766 9130 x 4766 11410 x 4766 7080 x 3856 Pool Wall Pool Wall2456 3366 3366 3366 3366 500 500 200 500 500

Page 18 - POSITIONING THE CHANNELS

Y X AB1. SIDE VIEW POOL FLOOR EXCAVATION 1830mm 1140 mm 1140 mm 1140 mm 1830 mm 200 mm 2 3 1 4 4 32 1 500 1820 3010 1000 2170 700 200 500 1320 1820 1

Page 19 - String line

2285 mm 1140 mm 1140 mm 1140 mm 2285 mm 2085 mm 200 mm BETWEEN CENTRES 1140 mm BETWEEN CENTRES BETWEEN CENTRES BETWEEN CENTRES Y X 1. SIDE VIEW 24

Page 20

2285 mm 1140 mm 1140 mm 1140 mm 2285 mm 2085 mm 200 mm BETWEEN CENTRES 1140 mm BETWEEN CENTRES BETWEEN CENTRES BETWEEN CENTRES Y X 1. SIDE VIEW 2

Page 21 - 8 to1 sand and cement mix

1140 mm 1140 mm 1140 mm 2285 mm 2085 mm 200 mm CENTRES 1140 mm 1140 mm 1140 mm CENTRES CENTRES CENTRES CENTRES CENTRES 2285 mm Y X 1. SIDE V

Page 22 - Noosa Reef Deep End

DEEP END PART QUANTITIES27Parts 7.08 x 3.6 7.99 x 4.5 9.13 x 4.5 11.41 x 4.5P. Post (P.Post R) 4 4 6 10Joiner Female E(P160563) 4 4 6 10Joiner Female

Page 23 - DIAL 1100 BEFORE YOU DIG

INDEX1Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Tools required . . . .

Page 24 - DEEP END EXCAVATION

P160565 P160566 P160567PPOSTRDESHORTLONGEXTRA LONG M12 BOLT & NUTDEEP END PARTS LIST28DEEP END INSTRUCTION MANUAL SUPPLEMENT MUST BE USED IN CONJ

Page 25

P160567 P160567 P.POSTRDE P.POSTRDE P.POSTRDE P.POSTRDE P160567 P160567P.POSTRDEP.POSTRDEP.POSTRDEP.POSTRDE P160566 P160566 P160565 BLOCKBLOCKBLOC

Page 26 - 2. END VIEW

230632165005005009009005003660 WIDE2002005005004570 WIDEFRAME DETAIL - ASSEMBLED (ALL MEASUREMENTS)30NOTE: Inside channel to channel measurement.

Page 27

BCCA7.08 x 3.66 m5.94 x 3.66 m9.13 x 4.57 m7.99 x 4.57 mA= 3706 mmB= 1140 mm centresC= 1830 mmA= 4616mmB= 1140 mm centresC= 2285 mmACACA11.41 x 4.57mC

Page 28 - 1140 mm CENTER TO CENTER

Continue by inserting the end of each wallchannel into joiner plates. Ensuring that they arefirmly inser ted and leaving a space of 13 mm(ill. A)

Page 29

ASSEMBLY33PLACE SANDPlace the required amount of builders Fatty sand in the centre of the excavated area.The table above gives the required amount ofs

Page 30 - FOLLOWING:

Slip the resin uprights (with the holes inthe bottom) over all the straight section posts. The vertical sleeve is properly positioned when the joiner

Page 31 - A0 3.66 M WIDE POOLS

WALL INSTALLATION353.6m Wide Pools5.94m x 3.66m and 7.08 x 3.66m Pools4.5m Wide Pools7.99 x 4.57m, 9.13 x 4.57m6.85 x 4.57m and 11.41 x 4.57m pools.13

Page 32

WALL ASSEMBLY36You now have to install the pool wall. A minimum of twoor three people are required to install the wall and there should be no wind at

Page 33 - 6.85 x 4.57

WALL ASSEMBLY37Wall ShortWall LongSTEP 27.Control NotchControl Notch

Page 34 - ASSEMBLY

CUSTOMER LETTER2Dear Customer,Congratulations! You are now the owner of an innovative Zodiac swimming pool that will allow you to make the mostof your

Page 35

When both ends of the wall are aligned, use twoor three phillips head screwdrivers, starting at the bottom of the wall, to keep the wall aligned until

Page 36

Cover the wall joint with two or three layersof duct tape. Make sure to cover the bolt headsso there is no sharp edges that can damage the liner.File

Page 37 - WALL INSTALLATION

WALL ASSEMBLY40A CPool Wall CovingSTEP 31.SPREADING AND LEVELLING THE SANDUsing a tape measure and permanent marking pen mark a line around the insid

Page 38 - WALL ASSEMBLY

ASSEMBLY413.65m x 7.08m; 3.65m x5.94m;4.57m x 6.85m; 4.57m x11.41m4.57m x 7.99m; 4.57m x 9.13m;AASTEP 32.RIGHT WRONGRIGHT WRONGBefore you

Page 39

DECK ASSEMBLY425.94m x 3.66m B B A A C C A A B B A A C C A A LONG PIN LONG PINLONG TOP DECK LONG TOP DECK LONG PINSLONG PINS7.08m x 3.66m

Page 40

DECK ASSEMBLY437.99m x 4.57m 6.85m x 4.57mLONG TOP DECK LONG TOP DECK

Page 41

DECK ASSEMBLY44BBCCAABBLONG PINLONG TOP DECKLONG TOP DECKLONG PINBAAAABBBC C9.13m x 4.57mLONG PINSLONG PINSAAAAAAAACCLONG PINSLONG PINSBBBBBBBBAAAACC1

Page 42

LINER INSTALLATION45Use the liners vertical seam as a guide and makesure the seam is vertical and perpendicular to thewall and the bottom. . Important

Page 43

LINER INSTALLATION46ABUse the liner’s bottom seam(s) as guide and make sure theseam(s) are parallel to the straight sections and to theimaginary line

Page 44 - 5.94m x 3.66m

LINER INSTALLATION47Materials:– CardboardAn ordinary vacuum cleaner can be used to remove the air between the liner and the wall.This technique helps

Page 45 - 7.99m x 4.57m

SAFTEY FIRST3SAFETY FIRST!NEVER UNDER ANY CIRCUMSTANCE stand, walk or sit on the top decks. Any fall couldresult in spinal or neck injuries and/or pos

Page 46 - 11.41m x 4.57m

Before turning on the vaccum cleaner make sure the bottomseams are even on the coving and the perpendicular seamsare vertical.Turn on the vacuum clean

Page 47 - LINER INSTALLATION

It is now the time to permanently reinstall the topdecks. it is important that you start installing the topdeck ofthe straight side section first befo

Page 48

ASSEMBLY OF TOP DECK5021A— alignment notchArrow see belowABCCBAOutside of wallASTEP 41.16 mmBASTEP 42.Model 2012 2412 2315 2715 3015 3815Size 3.66 x

Page 49

IMPOR TANT:Carefully remove the hose of the vacuum cleaner from the pool.Begin filling your pool with water.Before making any openingsin the liner to

Page 50

SKIMMER BOX INSTALLATION52One piece return fitting installation this stepis not to be commenced until there is atleast 60cm of water in the pool.Befor

Page 51 - ASSEMBLY OF TOP DECK

SKIMMER BOX INSTALLATION53SILICONE SEALANT REQUIRED (NOT SUPPLIED)Important notice: Do not use the silicone sealants that are designed for use with wi

Page 52

54Backfill Requirements forNoosa Reef IngroundInstallation

Page 53

55Open spoondrain around poolConcrete pathor walk waySlop away from pool8:1 Coarse sand:cementSlope of groundPool copingPool wallEarth50mm Gravelaroun

Page 54 - SKIMMER BOX INSTALLATION

56POOLCARE QUESTIONS AND ANSWERSPOOL CARE1. CONTROL OF “pH”The pH is the measure of acidity or alkalinity of the pool water. If the pH is incorrect, a

Page 55

POOLCARE QUESTIONS AND ANSWERS57Shock TreatmentShould algae or objectional odours occur, add 14 grams of Chlorine per 1000 litres in the evening when

Page 56 - Installation

INTRODUCTION4INTRODUCTIONCongratulations on the purchase of your new Zodiac pool.This pool is the product of more than thirty years continuousdevelopm

Page 57 - E. IN GROUND INSTALLATION

POOLCARE QUESTIONS AND ANSWERS58My pool wall & bottom are slippery.What is the problem?One of the first signs of incorrect chemically treated pool

Page 58 - 3. STEP-BY-STEP TREATMENT

POOLCARE QUESTIONS AND ANSWERS59QUESTIONS & ANSWERSHow can I care for my pool wall?Wash periodically with a mild soap.Where seashore salt water is

Page 59 - 6. LADDER SAFETY

WARRANTY TERMS AND CONDITIONS60LIMITED WARRANTYFOR ZODIAC POOL LINER, SIDEWALL STEEL, RESIN AND OTHER STRUCTURAL COMPONENTSTERMS AND CONDITIONSThe Zo

Page 60 - QUESTIONS & ANSWERS

WARRANTY TERMS AND CONDITIONS61CONDITIONS AND LIMITATIONS:1. This Warranty will not apply unless the Registration Certificate accompanying the produc

Page 61

OC 17044 01/11/07P2011100Zodiac Group Australia Pty Ltd. ABN 87 002 641 965219 Woodpark Rd, Smithfield, NSW, 2164 AustraliaCustomer Care: 1800 229 5

Page 62 - LIMITED WARRANTY

TOOLS REQUIRED5CEMENTClear plastic hoseWaterCut a piece of 9mm tubing around 20cm long,fill the tubing with water. This can then be usedto find the le

Page 63 - CONDITIONS AND LIMITATIONS:

12POOL LINERPARTS LIST6Ref. Part Model 2012 2412 2315 2715 3015 3815Size 3.66 x 5.94 m 3.66 x 7.08 m 4.57 x 6.85 m 4.57 x 7.99 m 4.57 x 9.13 m 4.57 x

Page 64 - OC 17044 01/11/07

PARTS LIST CONTINUED7Bolt IdentificationUse SpecificationsWall Joint 1/4” x 3/8” Roofing bolt (Stainless)1/4” x 9/16” Flat washer (Stainless)1/4” Hex

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